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4-8-4 t+ 4-8-4 Metre-Gauge Beyer-Garratt Locomotives for
the Kenya & Uganda Railways These engine are the first in the
world to have this wheel arrangement and the largest 50-lb. rail
locomotives ever built
Reprinted from THE RAILWAY GAZETTE,
July 21, 1939 BEYER, PEACOCK & CO. LTD., LOCOMOTIVE ENGINEERS,
MANCHESTER
Editorial Note from "The Railway Gazette" July
21, 1939 The First 4-8-4 + 4-8-4 Locomotive The first Beyer-Garratt
locomotive to be fitted with an inside four-wheel bogie, a 4-6-4 +
4-6-4, was described in our issue of February 26, 1937. Another
example of the inclusion of the four-wheel bogie on the inside of
the engine units of a Garratt engine is the subject of an article
this week. The wheel arrangement in this case is 4-8-4 + 4-8-4, and,
incidentally, this is the first time such a wheel arrangement has
been embodied in any steam locomotive. The engines, of which six
have been built and another six are under construction, are for the
Kenya & Uganda Railways. The huge boiler and extended wheel
arrangement that this system of articulation permits is noteworthy,
and the fact that the engine is to operate on a 50-lb. rail, has a
maximum axleload of less than 12 tons, and can negotiate a 275-ft.
radius curve, yet weighs 186 tons, makes this locomotive a
conspicuous example, of the designing capacity and in genuity of the
British locomotive manufacturer. The Kenya & Uganda Railways
have used Garratt engines for many years, and before long the 879
miles of main line will be operated almost entirely by this type of
engine, which is an indication of the state of reliability and
availability it has attained, and how it can give to a railway
restricted by a narrow gauge and light rail the carrying capacity of
a standard-gauge railway.
NEW 4-8-4 + 4-8-4 METRE-GAUGE BEYER-GARRATT LOCOMOTIVES, KENYA
& UGANDA RAILWAYS These engines are the first i n the
world to have this wheel arrangement and the largest 50-lb. rail
locomotives ever built One of the exclusive
characteristics of the Garratt principle of articulation is the
ability to accommodate on each engine unit any wheel diameter or
wheel arrangement which can be applied in the ordinary type of
engine, and the new design of Beyer-Garratt locomotive we now
describe and illustrate is an excellent example of the way in which
so extended a wheel arrangement as 4-8-4 + 4-8-4 can be
incorporated. The order, comprising six locomotives of this type,
has recently been completed by Beyer, Peacock & Co. Ltd. at
Gorton, Manchester, and shipped, and some are already in service. An
order for a further six has already been placed. This new type has
been designed by Beyer, Peacock & Co. Ltd. to the detailed
specification of the Chief Mechanical Engineer, Mr. K. C. Strahan
(now retired), and the subsequent requirements of Mr. H. B. Stoyle,
present Chief Mechanical Engineer and previously Locomotive Running
Superintendent of the railway. The Kenya & Uganda Railways
administration has been a user of Garratt locomotives for several
years, the 36 engines of this type operating about two-thirds of the
total main-line traffic. Perhaps nowhere in the world have Garratt
engines been worked more intensively, the mileages obtained being a
record for a narrow-gauge line of this kind. The new design not
only embodies the makers' improvements culled from the experience of
Garratts in service in various parts of the world, but includes
various modifications and alterations suggested by the railway,
based on its long experience, which combine to make these new
engines particularly interesting and outstanding examples of the
present-day Garratt. They have been built under the supervision and
inspection of the Crown Agents for the Colonies. Before passing on
to a detailed description of these engines, it is therefore
interesting to observe the extraordinary size of the locomotive, a
point with which we were particularly struck when we inspected one
of the type, considering the restrictive conditions of a metre-gauge
and 50-lb. rail. On this light rail-half the weight of the rail in
Great Britain-and on a gauge 1 ft. 5 1/8 in. less with more difficult
grade and curvature conditions, the tractive effort of the engine is
equal to the biggest passenger engines in Great Britain while the
boiler is practically equal in horsepower, having a similar size
grate and an even larger barrel diameter despite the total height to
chimney top from rail level of 12 ft. 5 1/2 in., which is nearly a
foot lower than the highest British dimension. The locomotive
further weighs roughly 20 tons more than the largest British types,
the width over the running board is 9 ft. 6 in., and the footplate
area is considerably larger than that of many standard gauge
engines. The design embodies many interesting features, some of
which constitute a fundamental departure from the practice
originally introduced by Beyer, Peacock & Co. Ltd. The two
principal differences, apart from the wheel arrangement, are the
inversion of the pivot centres, the male portion being on the engine
unit instead of on the boiler cradle, and the alteration of the
valve gear to bring the quadrant block of the links of each engine
unit to the same position for whichever direction the engine is
running.
This is the first time that the 4-8-4 + 4-8-4
wheel arrangement has been adopted; it is designed for 573-ft.
radius curves on the main line and 275-ft curves in sidings. It has
naturally brought fresh problems for solution such as the
distribution of weight in relation to the strength of frames,
alteration of the relative position of the pivot centres, clearances
necessary for the longer units and method of compensation, &c.,
while the inside dimension between the unit bar frames of only 2 ft.
in this case is an ever present difficulty to the designer of
narrow-gauge engines. Further, it was specified that the engines
were to be designed to facilitate conversion to 3 ft. 6 in. gauge
with the minimum of alteration; thus the cylinders and rods and
motion ape centred for the wider gauge, a wider wheel centre
providing for the shifting of the tyres outwards. The engine has
also been designed to take care of the possible conversion of the
Westinghouse brake to vacuum, when the gauge is altered, and also
for the ultimate introduction of automatic couplers. Despite these
features, however, a far greater measure of accessibility has been
obtained throughout the locomotive than hitherto. Previous
Beyer-Garratt locomotives on the Kenya & Uganda Railways have been
of the 4-8-2 + 2-8-4 wheel arrangement, with a coupled wheel
diameter of 3 ft. 7 in. in keeping with an existing wheel on a
standard ordinary engine. With the gradual speeding up of traffic
and the extended use of Garratt engines over the whole main line,
where the grades are easier, it was decided to increase the size of
wheel in the present engines to 4 ft. 6 in., thus reducing the
revolutions per mile by 20 per cent. with a consequently better
balanced and freer running engine, resulting in considerably reduced
maintenance. The introduction of the inside four-wheeled bogies has
permitted a larger boiler for continued maximum output and also
enabled larger coal and water supplies to be carried. The tracking
properties of the engine have also been considerably improved by
the guiding and protective effect of the bogies fore and aft, of the
coupled system, which should result in reduced wear of rails and
flanges. Existing Garratt engines, which work passenger and goods
trains, are operated mainly by two sets of engine men, either
Europeans or Asians, and African firemen, one set resting in a "
caboose " and changing over every 8 hours. This system has been in
vogue for some years and round trips of 660 miles-Nairobi-Mombassa-
Nairobi are run daily. With the new engines it is contemplated to
run from Nairobi to Kampala and back, a round trip of 1,100 miles,
and to this end various features have been introduced to lessen the
enginemen's responsibility and work on the road, such as roller
bearings on all bogie wheels and an extensive use of grease lubrication
as detailed later.
General
Design From the
various illustrations a good idea can be obtained of the general
layout of the locomotive. The boiler rests in the usual plate type
of cradle frame, lengthened to take care of the new wheel
arrangement; the plates are stayed together at each end by a steel
casting of massive proportions, carrying the top portion of the
pivot centre arrangement. Adjacent castings form a saddle to which
the boiler is stayed, the firebox being supported by expansion
brackets riveted to the wrapper sheet, and resting on the top of the
cradle frame. The cradle frame is also suitably stayed along its
length. The engine unit frames are of the bar type 4 in. thick, 35
ft. long, and are made from rolled steel slabs of Appleby-Frodingham
Steel Company's manufacture. These are bound together by various
steel castings, the principal ones including the drag box at the
front end and a large casting incorporating the male portion of the
pivot. Further, the cylinders, made in two castings, are bolted
together on the centre line, giving additional rigidity to the whole
chassis. The inside extremities of the bar frames have also
substantial steel castings to carry the 20 odd tons with which the
bogies are loaded. The pivot arrangement as already mentioned, has
been turned upside down compared with previous practice, access of
coal or smokebox ash and dirt generally being thus prevented. The
centres are provided with re- newable seatings and a brass liner,
while the bottom centre is fitted with a renewable ring. The design
embodies the Beyer, Peacock patent adjustable arrangement for taking
up wear; the adjustment, which can be made from the outside of the
engine, is by means of a wedge acting on a segment. The side
bearers are the maker's latest type consisting of grease-lubricated
rollers. The following are the principal dimensions :
-
Cylinders (4), dia. . . . . . . . . 16 in.
stroke. . . . . . . . .
26 in. Piston valves, dia. . . . . . . . . 9 in. max. travel. .
. . . . . . . 5 in. Coupled wheels, dia. . . . . . . . . 4 ft. 6
in. Evaporative heating surface, tubes. . 2,015 sq.
ft. firebox. . 251 sq. ft . (including two syphons and two
arch tubes)
------------------------------------------------------
Total . . .
. . . . . . . . . . . . 2,266 sq. ft. Superheater (inside) . .
. . . . . . 484 sq.
ft. ------------------------------------------------------
Combined total . .
. . .. . . . . . . 2,750 sq. ft. Grate area . . .. . . . . . .
. . . . 48.5 sq. ft . Boiler pressure . . . . . . . . . . . 220
lb./sq. in. Coal capacity . . . . . . . . . . . . 12 tons Water capacity
. . . . . . . . . . . 6,000 gal.
Tractive effort (at 75 per cent.b.p.) 40,670 lb. (at 78 per cent. b.p.). . . . . . . .
46,090 lb. Weight of locomotive in working
order 186 tons
Boiler As will be seen, the boiler is of quite
exceptional size for the metre gauge, the outside diameter of the
barrel being as large as 6 ft. 9 1/2 in. and the grate area 48.5 sq.
ft. The pressure is 220 lb. per sq. in. The boiler barrel is made up
of two sheets of Park Gate Iron & Steel Company's manufacture;
the smokebox tubeplate is of the drumhead type. The boiler is fitted
with a scum cock and blow-down cock operated from the side of the
engine, and a main stop valve to the dry pipe is fitted in the dome.
The firebox, it will be noted, is of, the round-top type as against
the Belpaire on previous Garratt engines supplied to this railway,
while the inner firebox is of steel as against copper on previous
engines. This inner firebox, which is fitted with two Nicholson
thermic syphons and two arch tubes, is made of Colville's special
Double Crown firebox steel and is completely welded throughout. The
roof stays are of the radial type with three rows of flexible
stays at the front end. Flexible stays are also provided in the
breaking areas on the sides are also on the two top rows. The
smokebox is of large capacity and fitted with a hot water ash
ejector. Jumper top blastpipes have been fitted for experimental
purposes but plain caps have also been supplied. The superheater is
of the Superheater Company's manufacture, fitted with the multiple
valve regulator positioned between the superheater and the
cylinders, the superheater elements, header, and internal steam pipe
thus being continually under full boiler pressure while also
affording instant and fine regulation of the steam supply to the
cylinders. There are 38 flue tubes, 5 1/4 in. outside diameter, with
superheater elements l 3/8 in. outside diameter, 10 w.g. thick, having
Melesco forged return bends and ball joint attachment to the header.
The number of small tubes is 220 of 1 7/8 in. outside dia- meter; all
the tubes are of Howell's Aquacidox steel, The barrel is clothed, as
are also firebox and cylinders with J. W. Roberts's Limpet asbestos
mattresses. The boiler is fed by a No. 12 Gresham & Craven live
steam injector placed beneath the cab, and also by a Davies &
Metcalfe exhaust steam injector No, 11, both delivering into the
barel by double top-feed clackboxes. The exhaust steam injector
has a capacity of 3,000 gal. per hr. and is controlled by a lever in
the cab with a graduated scale by the regulation of which the
fireman can maintain a constant feed to the boiler to ensure the
maximum quantity of exhaust steam being utilised. The safety
valves consist of three 24-in. dia. of the Ross muffled pop type.
The firegrate arrangement consists of rocking firebars in two
sections, each having a drop grate at the front, the firebars being
operated by steam and hand. The control levers are marked for the up
and level positions, the cylinder for each section of firebars being
placed on each side of the boiler cradle frame. These can be seen in
the illustrations. The ashpan is similar to the latest selfcleaning
type fitted to South African Beyer-Garratt engines,
discharging between the rails. It is fitted with a front and back
damper and side doors and slides, all operated from the cab.
Cylinders and Valve
Gear The cylinders, of cast iron, have cast-iron pistons
fitted with two narrow rings. The piston valves, of the trunk type,
are 9 in. in diameter and fitted with four narrow rings. The valves,
actuated by Walschaerts gear, have a travel of 5 in. The links are
of the built-up box type with the reversing shaft fixed behind the
link. Reference has already been made to the alteration in this
design from the usual practice of combining the valve gears of the
two engines. Previously one engine was always in back gear,
continuous running thus being done with the quadrant block in the
top section of the link. This, however, had the advantage of placing
the valve gears in balance as regards their control, and a reversal
of motion has thus had to be introduced to bring both engines into
the same gear position. This has necessitated the introduction of a
balance-weight which can be clearly seen in the close-up view of the
front engine unit. The valve gear is controlled by steam reversing
gear with an oil cataract locking cylinder similar to those
already fitted to hundreds of Garratt engines. The crosshead, of
cast steel, is of the Laird type. Lubrication to the slidebars is by
a three-feed oil box going to the top and bottom bars; the lubrication
being, so to speak, internal, the ingress of dust and foreign
matter is prevented by the fitting of oil pads at the end of the
slipper and on the crosshead to protect the sides of the bottom bar.
The slippers are of cast iron with white-metal lining. Britimp
metallic packing is arranged for the piston rods. Attention may be
drawn to the layout of the valve gear generally, such as the length
of the eccentric rod, which is fitted with S.K.F. spherical roller
bearings. The connecting rod is also of considerable length, being
12 ft. 6 in. long. The big end is fitted with a floating bush for
grease lubrication referred to later under this heading. Coasting is
provided for by the fitting of by-pass valves and air relief valves
except in the case of the sixth engine, where the by-pass valves arc
blanked off and replaced by a new automatic drifting appliance
manufactured by J. Stone & Co. Ltd., which has already been in
experimental use in Kenya with very satisfactory results (see
illustration). This equipment consists of a double-acting vacuum
pump driven off the locomotive motion, controlling a steam
shut-down and steam pressure reducing valve for regulating the
supply of drifting steam to the cylinders. The purpose of this
device is to render unnecessary the use of by-pass and air
drifting valves by maintaining a controlled supply of low pressure
steam to the locomotive cylinders when the locomotive is in motion
and the regulator is closed. When the locomotive stops the vacuum
pump ceases to function, so shutting off the supply of steam, any
steam already in the steam chests (or leakage of steam) being
exhausted to the atmosphere. The main feature is, therefore, to
provide an automatic by-pass for the locomotive regulator controlled
by the movement of the locomotive and the pressure existing in the
cylinders.
Engine Unit
Details Attention is here directed to the close up
illustration showing the front engine unit, which is generally
similar to the hind engine unit. As regards the coupled wheelbase,
the leading wheel has a flangeless tyre 5 3/4 in. wide, thus reducing
the rigid wheelbase to 10 ft. The four-wheel bogies are identical
except for the difference in the wheel-base, the outside bogies
having 6-ft. 2-in. centres as against 5-ft. 3-in. centres on the
inner. They are of the bar framed type with swan-neck
compensating beams, the suspension being two point with side
control. All bogie journals are fitted with Timken roller-bearing
axle- boxes, and the horn cheeks are lubricated from an adjacent
oil box. The wheel centres, cast at Beyer, Peacock & Co.'s steel
foundry, have tyres of C.P. brand, secured by Gibson rings, supplied
by the United Steel Companies Ltd., and axles of Taylor Bros.
manufacture. Springs are arranged above the axleboxes, and
compensation is in two groups, namely, the outer coupled and
intermediate wheels in one group and the driving, inner coupled, and
inner bogie in the second group. The coupled axleboxes, designed
for grease lubrication, are of steel, and have brass bearings
pressed into the axleboxes with a lip on the hub side which bears
against a cast iron wearing plate, studded on to the hub. The
axleboxes also have side liners of gunmetal, secured by cheesehead
mild-steel set screws in accordance with the latest Kenya &
Uganda Railways practice. The brake gear is of the Westinghouse type
operating on the train and locomotive. Two 10-in. x 10 5/8 in. air
compressors, type KL2, are placed on the left-hand side of the
boiler unit at the smokebox, one 15-in. x 6 1/4-in. brake cylinder
type " V " on each engine unit. The footplate fitting consists of a
No. 4 driver's brake valve with a C.6A feed valve. As the engine is
intended to run mainly chimney first, the brake blocks are arranged
behind the coupled wheels in both units. A hand brake is fitted,
operating on the hind engine only. Sand gear of the Lambert type is
also arranged particularly for forward running, the application
being to the leading coupled wheels of the front and hind units and
behind the coupled wheels of the hind unit only for backward
running, there being thus two sand boxes on the front unit and four
on the hind. The tanks and bunker, it will be noted, have snap-head
rivets, the water tanks having no bolt holes in the water space.
Incidentally, the tanks and bunker are more strongly built than in
the previous engines, and more efficiently baffled. At the end of
the tanks boxes are located for housing three screw jacks. Under
this heading mention may be made of certain improvements to the
steam pipe layout; all joints are considerably stronger and of the
double-cone type. The main steam pipe to the hind engine runs along
the outside of the boiler cradle frame, passing under the footplate
from which it is insulated and thence by a generous curve h between
the unit frames. A double-expansion gland is provided, with
lubricators located below the oil cylinder of the steam reversing
gear.
Lubrication Lubrication to
the cylinders is provided for by two Wakefield Eureka lubricators,
type " D," one a five-feed and the other a four-feed. The five-feed
lubricator lubricates the four cylinder barrels and the Westinghouse
pump. The four-feed lubricator lubricates each steamchest. The
exacting service which these locomotives are required to perform
consequent on the heavy gradients and length of run has necessitated
special attention being given to the question of lubrication, and at
the same time lessening the driver's work, and to this end the Ajax
system of hard and soft grease lubrication as supplied by Whitelegg
& Rogers Limited has been applied to the axleboxes, valve
gear, brake and spring rigging. The Ajax lubricators fitted to the
boxes of the coupled wheels contain pads of hard grease which
provide lubrication for 20-30,000 miles, during which time no
attention is required by the engine crew. Monthly inspection is
performed by the shed staff. The hubs are also lubricated by
grease. One application of soft grease to the valve gear is
considered sufficient for 2-300 miles, depending on conditions,
and the other parts of the engine are greased every 4-5,000 miles.
When it is remembered that round trips of as much as 660 miles are
already being run, and up to 1,100 miles are contemplated, the
importance of a troublefree system of lubrication devoid of
attention to trimmings, &c., becomes evident. A four-feed
Wakefield mechanical lubricator, one on each engine unit driven off
the link, supplies oil to the ball-joints and pivot centres.
Cab and
Footplate Reference has already been made to the large
cab area, particularly for the metre gauge. As extremes of cold and
heat are encountered the cab has been designed so that it can be
entirely closed in or opened to provide the maximum of air. The
spectacle windows have been made as large as possible, the side
windows being fitted with double sliding louvres and removable elbow
rests. Cushioned collapsible seats for the engine crew are also
provided and an additional two seats on the back plate of the cab
for inspectors. Side doors are also fitted made in two parts to
enable the top half to be opened separately. The coal bunker is so
designed as to provide a large opening when required either for
ventilation or access of enginemen to the bunker. At the same time
it has an arrangement of doors which enables the back of the cab to
be completely closed or to leave just the required opening for
firing. The firehole is fitted with an Ajax patent automatic
firedoor operated with compressed air by the action of the fireman's
foot on a pedal or by a hand lever. A coal watering pipe and ashpan
drencher are provided on the fireman's side. A fire-screen is fitted
to protect, the driver's legs. The regulator handle is of the type
usual for the multiple-valve regulator, and an extra handle is
provided on the fireman's side. Steam for the various fittings is
obtained from a turret located on the top of the boiler outside the
cab, the various operating handles having their functions clearly
marked, as are also all control levers on the floor. Electric
lighting equipment is of J. Stone & Co. Ltd. manufacture, of
that, firm's LBB 32-volt type. The electric headlights in this case
are being supplied and fitted abroad from stock by the railway. The
cab installa- tion comprises lights behind the lubricators, a light
to the gauge glasses, and a screened light in the cab roof. All six
locomotives are provided with Stone-Deuta speed indicators,
manufactured by J. Stone & Co. Ltd. Five of the engines are
fitted with the electrical type, indicating speed only, and having
the drive to the alternator taken from a pulley bolted to the face
of the rear bogie wheel under the cab, this driving the alternator
or transmitter by a coiled wire belt, the transmitter being bolted
to a carrying bracket off the bogie equalising beam. From the
transmitter the electric flex is led through flexible tubing and
conduit to the speed indicator in the cab. The other locomotive is
fitted with a recording instrument of the electro-magnetic type with
mechanical drive. The water gauges are of the Klinger reflex type A
chime whistle is located on the slope on the side of the smokebox
and operated by steam from the cab. The steam reversing lever,
Westinghouse brake driver's valve, and the regulator, &c., have
been carefully positioned for comfortable working from the driver's
seat. The engines, which are numbered 77 to 82, have been named
after various districts and Government posts in Kenya and Uganda, as
follow:
1939 77 Mengo, BP
6905 78 Teso, BP 6906 79 Uasin Gishu, BP 6907 80 Narok, BP
6908 81 Marakwet, BP 6909 82 Wajir, BP 6910
1940 83 Chua, BP
6970 84 Gulu, BP 6971 85 Lango, BP 6972 86 Budama, BP
6973 87 Karamoja, BP 6974/1940 88 Kigezi, BP 6975
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